Tribological inspections
Machine inspection of lubricated parts
Are you looking for insights into the condition of your lubricated systems? Do you want to set revision periods for machines? Or better plan your relubrication intervals for grease-lubricated systems? A tribological inspection will give you the insight you need. CERTIFER experts assess the construction of the lubricated system in a machine. And we analyze the oil or fat used. And we establish a benchmark for monitoring.
Tribology is the scientific study of friction, lubrication and wear. Friction is the force that resists the sliding of one surface over another. This force causes wear. Mitigating friction and wear through the application of lubricants is therefore an essential aspect of tribology because friction and wear in systems have an impact on the operation and economic life of your assets and materials. We perform tribological inspections, for instance, in bearing systems, gearboxes, transmission systems, electromotors and compressors. The inspections and know-how of our experts and our tribology laboratory can provide invaluable input for your asset lifecycle management (ALM) process.
Benefits of tribological inspections
- You gain insight into the condition of lubricated systems.
- You gain insight into the wear patterns of lubricated systems.
- You may be able to extend the economic life of your assets.
- You may be able to reduce maintenance costs.
- You will lower your environmental footprint as less lubricant will be needed, or you can switch to an organic alternative.
- You can plan maintenance and overhauls only when needed.
Analyses and testing for tribological inspections
Our tribological inspections are backed by our many years of experience and proven technologies. We use standardised and proprietary technologies to test and analyse oil and grease samples. We offer the following tribological analysis and testing options:
Analysis
- Viscosity (dynamic/kinematic)
- XRF element analysis
- FTIR infrared spectrometry
- GC gas chromatography
- Fuel dilution in engine oil
- Determination of water content
- Determination of acid value
- RULER: Remaining Useful Life Evaluation Routine
- Wear assessment (particle categorisation)
- Measurement of ISO 4406 cleanliness
- Determination of consistency
- Dropping point testing
- Breakdown voltage testing
- Surface tension measurement
- Dissolved gas analysis (DGA)
- Spot testing (engine oil dispersion performance)
Testing
- R2F DIN 51806
- V2F DIN EN 14865-2
- EMCOR DIN 51802/ ASTM D6138-03
- Oil separation DIN 51817
- Copper corrosion DIN 51811/ ASTM D 130
- Roll stability ASTM D 1831
- Water resistance (DIN 51807)
- Two-disc machine
- Friction measurement (ForceboardTM)
- Rail tribometer
- Specials (on request)
Machine inspection to monitor conditions
Condition monitoring is used to monitor a system’s state through a combination of measurements, inspections and sampling. A tribological inspection starts with us taking a sample of oil or grease from your machines or components. The tribology experts then send this sample to CERTIFER lab for comprehensive analysis.
In many cases, we will not have to remove components from the system to perform these condition inspections. Taking an oil or grease sample will usually suffice. This has the benefit of reducing your system downtime to a minimum. In fact, you will often be able to take the samples yourself by following our instructions. Samples can be taken during a brief maintenance interval or during operation.
We store the results of a tribological inspection in our databases. Based on our expertise and the available system information, we establish the permitted tolerances and issue an alert when these are exceeded. The results allow us to determine the condition of your asset and when maintenance or an overhaul is needed.
CERTIFER Approach
One of CERTIFER experts will contact you to plan a site visit to take measurements and perform tests for a tribological inspection. We will, of course, coordinate our activities in consultation with your own personnel. During the inspection, we will appraise the systems’ condition and degree of wear. Our expert will issue his or her opinion on the component based on the data obtained. Is it still safe to use? What is the remaining economic life?
Benefits for your business
We are experts in asset lifecycle management (ALM), with a focus on lubricated systems. When you invite CERTIFER to perform a machine inspection, you will benefit from the combined variety of disciplines represented across CERTIFER departments, offering you a comprehensive selection of testing possibilities. Our experts often have over 10 years of experience and are happy to share this with you. But we also have our own laboratory, which helps improve the speed and efficiency of our inspections.
